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Split Frame 48" to 120" Clamshell Machine

48" - 120" OD / 1,220 - 3,050 mm OD

H&S TOOL’s new split-frame clamshells are essentially portable lathes. Offering the versatility to cut and bevel (simultaneously if required), face, counterbore, and OD machine pipes (and vessels) of almost any diameter. A steel body encases a steel inner ring gear, running on solid bearings. Coupled with wide, hardened clamping feet, with easy-read rule marks, enables rapid, repeatable concentric setup, even on out-of-round pipes and joints. A range of tooling, power units, and accessories allows you to tailor your machine to your particular job.

Larger sizes and customized machines available upon request

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Технические характеристики

Описание HSSFC60 HSSFC75 HSSFC90 HSSFC105 HSSFC120
OD Locking Range (Inch) 48 – 60″ 60 – 75″ 75 – 90″ 90 – 105″ 105 – 120″
OD Locking Range (Metric) 1,220 – 1,524 mm 1,524 – 1,910 mm 1,910 – 2,290 mm 2,290 – 2,680 mm 2,680 – 3,050 mm
Clamping Jaws 8 8 12 12 12
Вес самого кольца 816 kg 1255 kg 1550 kg 1810 kg 2100 kg
Ход ящика для инструментов 210″ / 8.27 mm 210″ / 8.27 mm 210″ / 8.27 mm 210″ / 8.27 mm 210″ / 8.27 mm
Положения крепления двигателя 4 2 2 2 2
Позиции нападающих 3 4 4 4 4
Bearing Size L L L L L
Размер шлицевого привода 25 мм / 0,98 дюйма 25 мм / 0,98 дюйма 25 мм / 0,98 дюйма 25 мм / 0,98 дюйма 25 мм / 0,98 дюйма
Пневматическая регулировка холостого хода 1 – 5 rpm 1 – 4 rpm 1 – 4 rpm 1 – 3 rpm 1 – 2 rpm
Электрическая регулировка холостого хода н/д н/д н/д н/д н/д
Сервоэлектрическая регулировка холостого хода 1–6 об/мин 1 – 5 rpm 1 – 5 rpm 1 – 4 rpm 1 – 3 rpm
Гидравлическая регулировка холостого хода 1–7 об/мин 1–6 об/мин 1–6 об/мин 1 – 5 rpm 1 – 4 rpm
Мощность пневматического двигателя 3,5 л.с. 3,5 л.с. 3,5 л.с. 3,5 л.с. 3,5 л.с.
Мощность двойного пневматического двигателя (двигателей) 7 л.с. 7 л.с. 7 л.с. 7 л.с. 7 л.с.
Мощность электродвигателя н/д н/д н/д н/д н/д
Мощность одного сервоэлектродвигателя 1,5 кВт 1,5 кВт 1,5 кВт 1,5 кВт 1,5 кВт
Мощность двойного сервоэлектродвигателя (двигателей) 3 кВт 3 кВт 3 кВт 3 кВт 3 кВт
Мощность гидравлического двигателя 5,4 л.с. 5,4 л.с. 5,4 л.с. 5,4 л.с. 5,4 л.с.
Напряжение в системах с электроприводом / сервоприводом 110 / 220 вольт 110 / 220 вольт 110 / 220 вольт 110 / 220 вольт 110 / 220 вольт
3 Phase Servo Electric Voltage 380 – 480 volt 380 – 480 volt 380 – 480 volt 380 – 480 volt 380 – 480 volt
Электрическая / сервоэлектрическая частота 50 / 60 Гц 50 / 60 Гц 50 / 60 Гц 50 / 60 Гц 50 / 60 Гц
Рабочее давление воздуха 90 psi / 6,5 бар 90 psi / 6,5 бар 90 psi / 6,5 бар 90 psi / 6,5 бар 90 psi / 6,5 бар
Подключение воздушного шланга 3/4″ 3/4″ 3/4″ 3/4″ 3/4″
Поток, потребляющий воздух (удвоенный x2) 90 Cfm / 2500 LPM 90 Cfm / 2500 LPM 90 Cfm / 2500 LPM 90 Cfm / 2500 LPM 90 Cfm / 2500 LPM
Скорость подачи за оборот 0,2 мм / 0,008 дюйма 0,2 мм / 0,008 дюйма 0,2 мм / 0,008 дюйма 0,2 мм / 0,008 дюйма 0,2 мм / 0,008 дюйма
Система блокировки Телескопический Телескопический Телескопический Телескопический Телескопический
Ring weight 816.0 kg / 1798.97 lbs 1255.0 kg / 2766.80 lbs 1550.0 kg / 3417.16 lbs 1810.0 kg / 3990.36 lbs 2100.0 kg / 4629.70 lbs
Tool box weight (pair) 60.0 kg / 132.28 lbs 60.0 kg / 132.28 lbs 60.0 kg / 132.28 lbs 60.0 kg / 132.28 lbs 60.0 kg / 132.28 lbs
Double striker 3.5 kg / 7.72 lbs 3.5 kg / 7.72 lbs 3.5 kg / 7.72 lbs 3.5 kg / 7.72 lbs 3.5 kg / 7.72 lbs
Pneumatic motor 13.55 kg / 29.87 lbs 13.55 kg / 29.87 lbs 13.55 kg / 29.87 lbs 13.55 kg / 29.87 lbs 13.55 kg / 29.87 lbs
Servo motor & gearbox 22.5 kg / 49.60 lbs 22.5 kg / 49.60 lbs 22.5 kg / 49.60 lbs 22.5 kg / 49.60 lbs 22.5 kg / 49.60 lbs
Single NC control box, 1 motor drive & cables 33.55 kg / 73.97 lbs 33.55 kg / 73.97 lbs 33.55 kg / 73.97 lbs 33.55 kg / 73.97 lbs 33.55 kg / 73.97 lbs
Double NC control box 2 motor drive & cables 65.75 kg / 144.95 lbs 65.75 kg / 144.95 lbs 65.75 kg / 144.95 lbs 65.75 kg / 144.95 lbs 65.75 kg / 144.95 lbs
Hydraulic motor 9.95 kg / 21.94 lbs 9.95 kg / 21.94 lbs 9.95 kg / 21.94 lbs 9.95 kg / 21.94 lbs 9.95 kg / 21.94 lbs
Hand tools + shims 4.2 kg / 9.26 lbs 4.2 kg / 9.26 lbs 4.2 kg / 9.26 lbs 4.2 kg / 9.26 lbs 4.2 kg / 9.26 lbs
Filter lubricator & hose 6.7 kg / 14.77 lbs 6.7 kg / 14.77 lbs 6.7 kg / 14.77 lbs 6.7 kg / 14.77 lbs 6.7 kg / 14.77 lbs
  • All complete machines are supplied with: machine ring/body, motor, tool boxes, striker, locking jaws, machine box, and service tools.
  • A protective custom-built wooden box is supplied.
  • Drawings, instruction manual, and warranty certificate are also supplied as standard.
  • Pneumatic machine must be used with a filter lubricator and oil – use without will void warranty.

Преимущества продукта

H&S TOOL Split Frame Clamshell (48 – 120″ OD)

The H&S TOOL Split Frame Clamshell Cold Cutting and Beveling Machine is engineered for heavy-duty, on-site pipe cutting and weld preparation. With its robust construction, versatile power options, and precision engineering, it delivers consistent performance across a wide range of applications and materials.

Unmatched Cutting & Beveling Versatility

  • Performs external beveling, internal beveling, counter-boring, compound beveling, and J-prep beveling with precision.

  • Designed to handle all grades of steel and exotic alloys, making it suitable for demanding industrial environments.

  • Accepts a wide range of accessories to extend functionality for specialized applications such as outside beveling, counterboring, or pipe cover removal.

Wide Application Range

  • Available in five models covering diameters from 48″ (1,220 mm) to 120″ (3,050 mm) OD.

  • Capable of cutting and beveling pipe wall thicknesses up to 4.7″ (120 mm).

  • Spring-loaded O/D tracking tool box ensures accuracy even on out-of-round or large-diameter pipes.

Precision Engineering for Accuracy & Reliability

  • Telescopic locking jaws allow quick, repeatable, and concentric setup, even on irregular pipe surfaces.

  • Advanced cam roller bearing system enables fine adjustment, ensuring smooth and precise rotation with reduced wear.

  • Unique transmission tool slides with adjustable radial feed for consistent, controlled cutting.

Power and Drive Flexibility

  • Multiple drive options: pneumatic, hydraulic, and NC servo electric motors (220V or three-phase 380–480V).

  • Double servo motor system available for larger frames, with touchscreen NC control and wireless remote for maximum operator safety.

  • Standardized drive block allows interchangeability across all models, simplifying setup and operation.

Heavy-Duty Construction for On-Site Demands

  • High-grade aluminum and treated steel crown provide durability without unnecessary weight.

  • Wide hardened clamping feet with easy-read rule marks ensure rapid setup and stability.

  • Quick lock/unlock splitting hinge enables fast installation around in-situ pipes.

  • Delivered in a custom wooden box for maximum protection during transport and storage.

Enhanced Operator Efficiency & Safety

  • Double striker system enables 0.2 mm feed per revolution for hands-free operation.

  • Extended engaging handle improves ergonomics and reduces operator fatigue.

  • Wireless remote control option on servo drives increases safety during cutting and beveling.

Comprehensive Tooling Solutions

  • Wide range of HSS-Co formed and solid tools for severing, beveling, compound beveling, J-prepping, and counterboring.

  • Holder and insert tooling system reduces consumable costs with interchangeable inserts.

  • Availability of custom-designed tooling for specialized applications.

The H&S TOOL Split Frame Clamshell (48–120″ OD) delivers the strength, precision, and adaptability needed for today’s most challenging pipe cutting and weld prep applications. Its robust design, flexible drive options, and advanced tooling systems make it the ideal solution for critical on-site projects worldwide.

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